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200T/M AUTO High-end Customized Aluminiun Suface Treatment Anodizing Production Line Equipment

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200T/M AUTO High-end Customized Aluminiun Suface Treatment Anodizing Production Line Equipment

Brand Name : MEI-AL

Model Number : 200T/MONTH

Place of Origin : GUANGDONG MEI-AL ,CHINA

MOQ : 1set

Price : RMB3,000,000-4,000,000/set

Payment Terms : L/C, T/T

Supply Ability : 1set/6 months

Delivery Time : 180-200days

Packaging Details : Export Stander Packing

Color : Silver,bronze,champagne ,gold ,brown, black

Condition : new brand

Warranty : 365 days

Voltage : 380V 50Hz or Customers Local Voltage

Heating power : natural gas, LNG

After-sales service provided : Engineers on hand to repair gear abroad

Environmental Protection : Compliant with environmental regulations

Power Source : Electricity

Power : natural gas, LNG

Material : Aluminum alloy

The Mode : Vertical anodizing

Extrusion Ratio : 2.5kg/m²

Size : Customizable

Film Thickness : 1-25um

Automation : Fully automatic

Product Type : Hot sale product

Guarantee : 1 year

Conveyor System : Chain conveyor

Anodizing Film Thickness : Satisfied to all needs µm

Treament Range : ALuminium profiles

Chiller : 500,000 kilocalorie

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200T / Month Auto High-end Customized Anodizing production line Aluminiun Suface Treatment

一. Production Description:

1.Anodizing production lines are designed with environmental considerations in mind.

2.As production needs grow, mini anodizing production lines can often be expanded with additional automation modules.

3.A mini anodizing production line can be integrated into a larger manufacturing process or assembly line.

二.Process Tank

1 Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 1 Tank
3 Neutralization 【Free sulfuric acid180±20g/l】 1 Tank
4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 1Tank
5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 1 Tank
6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank

三.Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 350m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Manual
9

Equipment Usage Rate

 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²·G

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank    =6jig(rack)
    (2) treatment time: 2-5min
  2. Alkaline Etching
    (1) 6jig(rack) / tank x 2 tank    =12jig(rack)
    (2) treatment time: 3-15min
  3. Neutralization
    (1) 6jig(rack) / tank x 1 tank    =6jig(rack)
    (2) treatment time: 1-5min
  4. Anodizing
    (1) 2 jig(rack)/tank x 1tanks = 2jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min

(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1. Colour 1

1) Clour process: Mix Salts

2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

五.Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:​

( 2 rack x 1 tank x 60min/h) ÷40min x600 hour =1800jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 1800jig(rack)x 50m² /jig =90000m²

2. Anodizing treatment weight:
Monthly output : 90000m²÷350m²/T*0.9=231T≧200T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =1unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =1 unit

200T/M AUTO High-end Customized Aluminiun Suface Treatment Anodizing Production Line Equipment六.Process Chat

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9 MU Material Unloading
10 Pc Packing

200T/M AUTO High-end Customized Aluminiun Suface Treatment Anodizing Production Line Equipment

Type: anodizing and colouring surface treatment equipment Advantage: saving space and energy,lowest cost ,best service
Condition: new brand Applicable Industries: Construction projects, manufacturing facilities, retail establishments, and shops that repair machinery
Warranty: 365 days Heating power: natural gas, LNG
Voltage: 380V 50Hz or Customers Local Voltage After-sales service provided: Engineers on hand to repair gear abroad

Product Tags:

High-end Anodizing Production Line

      

Customized Anodizing Production Line

      

200T/M Anodizing Production Line

      
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